Operational test:
• Read out fault memory with diagnostics tester
• Reset maintenance interval display in instrument cluster
• Check lights and turn signal indicators, adjust if necessary
• Check miscellaneous electrical consumers
• Check correct functioning of safety belts and safety belt buckles
• Check handbrake play, adjust if necessary
• Test vehicle on dynamometer
• Check windscreen wiper system
• Check windscreen washer system, adjust spray nozzle settings if required
• Check windscreen washer fluid level, top up if necessary
• Breakdown set: check date of expiry on tyre seal container
• First aid pouch: check date of expiry
Engine, engine compartment, gearbox:
• Check the assemblies visually for leaks, damaged components, incorrectly positioned lines and signs of wear. In the event of fluid loss, determine the cause and rectify under a separate job order
• Check gearbox oil level and correct if necessary
• Check fuel system for leaks
• Check coolant level and correct if necessary
• Check antifreeze content of cooling system and correct if necessary (at least -27 deg C)
• Check exhaust system for leaks and secure fit
• Check battery terminals for correct location and secure fit
• Check battery fluid, top up if necessary
• Replace air filter
• Replace spark plugs
• Check charge air cooler
• Check condition and tension of V-belt, and correct or replace if necessary
• Oil change
• Replace oil filter
• Replace fuel filter
• Replace alternator belt
• Replace air conditioning compressor belt
Running gear, steering, brakes:
• Check all rubber bearings and joints for signs of leakage
• Check axle shaft sleeves for damage and leaks
• Check steering mechanics and collars for signs of damage
• Check brake fluid level and correct if necessary
• Check brake fluid (boiling point) and change if necessary
• Conduct visual inspection of brake lines
• Check brake pads for wear
• Check brake discs and gauge whether the limit of wear has been reached
• Check brake drums, clean drum brake
• Check brake system for leaks
• Check condition of wheels and tyres
• Check tightening torque of wheel studs and correct if necessary
• Check tyre pressures and correct if necessary
• Check functioning of compressor
Body:
• Check underside of vehicle for signs of damage
• Check body for paintwork damage and signs of rust
• Grease/oil hinges and locks of doors and flaps
• Replace combined filter
• Radio remote control – change battery
• Check closing components on roof system- clean and grease all guide rails for roof system
• Check the tension of the sunroof top and rear soft top and adjust if necessary
• Check functioning of sunroof top
• Check that the hardtop fits securely and accurately
